UPVC/CPVC Pipe production Line
PVC Pipe Extrusion Production Line ( for pipe size 16-63mm)
A.SJSZ55/110 Conical double extruder main technical data:
1.Extruder ( by SIEMENS PLC and touch screen 10.4 " control
1 General structure:
Gear box is horizontal type, main motor is installed side of machine frame.
Compact Structure.
2 Screw and barrel: D=p55/110mm,L=1200mm,( material is 38CrMOAIAsteel)
3 Inverter: from FUJl brand
4 The gear box adopt famous brand in china; the bearing in the distributor use NSK brand;
5 Maximum output: 150 kg/h
6 Machine weight:: 3200kgs
7 Machine center height: 1000mm or 1050mm( according to customer requirement)
2.Screw
1 Diameter( small side/big side) effective length D=p55/110mm,L=1200mm
2 Qty.: 2 pcs
3 Type: conical type
4 Torsion: 4300 N*m
5 Max. Screw rotate speed: 34.7 r.p.m
6 Material and treatment: Material 38CrMoAlA steel, surface is nitrogen treatment, depth of nitrogen is >=0.6 mm, hardness reach to HRC657 Suitable for plastic material: Mixed PVC powder8 Screw Core cooling medium: silicon oil, outside cooling recycle
3. Barrel
1 Material and treatment
Surface nitrogen treatment, depth of nitrogen is >=0.6 mm,hardness reach toHRC65
2 Heating type
Aluminum casting with stainless steel cover
3 Heating zone: 4 zones
4 Heating power: total is 16.4kW
5 Cooling method: power is 370w, total 3 sets6 Core mixer: material is steel, inside is chromatic coated
4.Drive and speed adjustment system:
1 Main motor: Siemens invert able motor. Power is 22kw
2 Inverter: FUJI brand
3 Connection between main motor and gear box: direct connection through connection spindle
4 Gear box type: horizontal type
5Gear material: 20CrMoTi steel with nitrogen treatment, surface gear is
grinded6 Gear box lubricate and cooling: gear box oil, water cooling
5.Material feeding system:
1 Feeding type: single screw regular feeding
2 Screw rotate speed: 2~50r.p.m
3 Motor type of material feeding: AC motor, P=750(1100)W,n=50~1500r.p.m
4 Speed adjust: by FUJI inverter
6.Vacuum Exhausted system:
1 Vacuum pump type: direct connection water ring type
2 Control method: by magnetic valve
3 Vacuum depth:0~-0.08MPa
B.Ф63Pvc pipe auxiliary equipment:
| Vacuum calibration tank |
Main electric parts is SIEMENS Or SCHINDER brand;all the parts which touch water is stainless steel 304; |
| 1 |
Vacuum calibration tank |
Double room vacuum cooling |
| 2 |
Length |
6000mm(1500+4500) |
| 3 |
Pipe range |
φ20-φ63mm |
| 4 |
Vacuum pump qty. |
1pc |
| 5 |
Power |
4KW |
| 6 |
Water pump qty. |
2pcs |
| 7 |
power |
4KW |
| 8 |
Moving forward and backward
motor power |
0.75KW |
| 9 |
Moving range |
800mm |
| 10 |
Moving method |
By screw transmission |
| 11 |
Left and right side moving
range |
±40mm |
| 12 |
Center height |
1000+50mm |
| 13 |
Tank material |
Stainless steel 304 |
| 14 |
thickness |
4mm |
| 15 |
Tank cover material |
Aluminum casting |
| 16 |
Cooling method |
By spray |
| 17 |
Cooling medium |
Cooling water |
| 18 |
Spray pipe qty. |
4pcs, material is stainless steel 304 |
| 19 |
Spray nozzle size |
1"*φ4-3 |
| 20 |
Support method |
By support wheel |
| 21 |
Fasten parts in the tank |
Stainless steel304+ nylon |
| 22 |
Water level control method inthe tank |
Floating ball+ magnetic valve (Air tag brand )temperature meter |
| Haul off unit |
Main electric parts is from Siemens brand |
| 1 |
Haul off type |
Two c aterpillar |
| 2 |
Haul off c aterpillar |
Clamping pc |
| 3 |
Cutting pipe center height |
1000±50(mm) |
| 4 |
Suitable for pipe size |
φ20-φ63mm |
| 5 |
Haul off speed |
0.8-15m/min |
| 6 |
Max. haul off force |
10KN |
| 7 |
Max. pressing force |
1.5KN |
| 8 |
Pressing power adjustment |
By air(all the cylinder and air valve parts is from Air TAG brand. |
| 9 |
Driving motor power |
1.5KWx2 |
| 10 |
Effective c aterpillar length |
1400mm |
| 11 |
Compressed air |
0.4-0.6Mpa |
| 12 |
Up and down c aterpillar adjustment |
By hand wheel |
| 13 |
The pressing cylinder size |
φ100 |
| 14 |
Meter counter |
By OMRON meter counter |
| 15 |
Motor speed adjustment |
By FUJI inverter |
| QG63 cutting machine |
|
| 1 |
Cutting method |
By round cutting disk |
| 2 |
Cutting range |
φ20-φ63mm |
| 3 |
Moving travel distance |
1200mm |
| 4 |
Cutting motor power |
1.5kw |
| 5 |
Air take out fan power |
2.2kw |
| 6 |
Electric control |
By Siemens PLC control |
01 WHY CHOOSE MENGKWA?
1) Mechanical and electric parts of machines for our machines are from famous brands with reliable and stable quality .
2) Machine structures and applicant parts are heavy duty type .
3) Technologies of machines are developing to be much more energy saving and higher production output .
4) Engineers for installation and training are both available in China and abroad .
5) Our after service is available in 24hours by team group to every customer .
6) Our machines reach to 54 countries all over the world since 1996 .
02 TERMS OF PAYMENT
30% deposit and 70% balance before shipment after machine testing approved by customer .
03 PACKING AND LOADING
Safe packing for container loading OR heavy duty iron frame fixing OR wood cases packages .
04 AFTER-SALE SERVICE
1) 24 hours technical support by email, call, video.
2) Warranty for one year after 12 months of shipment.
3) Installation and commissioning engineer will provide the tech long machine, and machine operation of the buyer's personnel on-site training, troubleshooting and machine maintenance. The factory offers free installation training for a week the company engineers, beyond a week, the salaries borne by the customer engineer the factory.
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