B26 high-speed Horizontal Wire Drawing Machine
Equipment components:
1. B26 high-speed horizontal wire drawing machine
2. pay-off frame
Mechanical composition performance analysis:
1. Body structure:
1-1. Material: HT-200
1-2. Structure: The body is formed by integrated casting, annealed, and the internal stress is removed, and then the internal stress is cleared by a precision milling machine, and the integrated twisting hole is completed.
2. Inlet part:
2-1. Inlet position: On the left side of the machine body, 6 holes are set in the inlet.
2-2. Position of the inlet hole: The outer side is equipped with a water collection tank.
2-3. Inlet hole device: alumina magnetic eye.
3. Axis:
3-1. Material: #45 steel
3-2. Accuracy: The shaft is quenched and tempered HB220-260 to ensure the removal of internal stress, improve the rigidity of the workpiece, and achieve good comprehensive mechanical properties.
4. Transmission part: The transmission of the whole machine is driven by a flat belt.
5. Wire drawing wheel:
5-1. Adopt sprayed ceramic wire drawing wheels, 4 in 12 layers, and 1 in a single layer of final wire drawing wheels.
5-2. The loading and unloading of the wire drawing wheel is fixed in the form of a conical shaft, and the loading and unloading is simple.
6. Eye mold base:
6-1. The first eye model is free-standing.
6-2. The second to twenty-fifth eye mold bases are cast in pig iron, which is small and increases the space for extraction operations.
6-3. The eye mold base can be adjusted according to the displacement of the wire drawing wheel.
7. Wire drawing lubrication system
7-1. Lubricate the wire drawing wheel and wire drawing eye mold, and install a movable water pipe joint above it, which will not affect the threading operation.
7-2. The first and twenty-sixth eye molds are lubricated by independent piping.
8. Take-up shaft size: outer diameter Φ300mm unit: mm (the following is the reference size).
| Outer diameter (OD). |
Barrel Diameter (ID). |
Outer width (OW). |
Inner width (IW). |
aperture |
| 300 |
217 |
290 |
270 |
127 |
Or match the size of the customer's iron shaft.
9. Winding speed control:
9-1. Swing arm buffer detection, automatic correction of coiling.
9-2. Automatic correction control, the tension can be adjusted according to the diameter of the outgoing line.
10. Wire system:
10-1. Linear slide type, stable line arrangement, fast response speed.
11. Device for the upper and lower shafts of the winding shaft:
11-1. The spool is fixed by a single-shaft ejector nut, and the upper and lower axle trolleys and ramp plates are provided below the take-up shaft for the upper and lower spools.
11-2. Fully enclosed safety cover, equipped with transparent acrylic window, to observe the winding and wiring conditions.
11-3. A wrench #55 with an open wrench is used for the upper and lower shaft devices.
12. Safety cover:
12-1. The ventilation hole of the safety cover in the transmission area is mesh-shaped.
12-2. The safety cover of the wire drawing area is made of stainless steel plate.
12-3. The safety cover of the coiling area is fully enclosed with three inspection windows.
13. Power:
13-1. Main motor: 15KW AC motor plus inverter control.
13-2. Winding motor: 4KW AC motor plus inverter control.
14. Disconnection control mode: buffer swing arm limit position proximity switch detection mode.
15. Brake control: electromagnetic brake.
Technical Parameters:
| Power control |
Dual inverter control |
| Maximum number of eye molds |
26 |
| Maximum incoming wire diameter |
Maximum copper wire Φ1.6 |
| Finished wire diameter |
Copper wire Φ015-Φ0.35 mm |
| Maximum line speed |
MAX2500m/min |
| Mechanical face reduction |
13% |
| Fixed speed wheel reduction rate |
8% |
| Body structure |
One-piece casting |
| Wire drawing wheels |
Sprayed porcelain wire drawing wheel |
| Wire drawing power |
15KW |
| Take-up power |
4 KW |
| Diameter of fixed speed wheel |
Φ206mm |
| Take-up shaft size |
Φ300mm |
| Take-up method |
Top-core screw urgency |
| Cable arrangement |
110W motor + flat belt |
| Transmission mode |
Flat belts |
| Take-up control |
Automatic control of PID displacement detection |
| Displacement detection device |
Counterweight swing arm type buffer bar |
| Tension adjustment method |
Counterweight method |
| Maximum load capacity |
50KG |
| Wire drawing lubrication method |
Spray |
| brake |
20KG electromagnetic brakes |
| Bearing lubrication method |
Oil-free |
| Voltage used |
380V 50HZ |
| Draw oil volume |
40 l/min |
01 WHY CHOOSE MENGKWA?
1) Mechanical and electric parts of machines for our machines are from famous brands with reliable and stable quality .
2) Machine structures and applicant parts are heavy duty type .
3) Technologies of machines are developing to be much more energy saving and higher production output .
4) Engineers for installation and training are both available in China and abroad .
5) Our after service is available in 24hours by team group to every customer .
6) Our machines reach to 54 countries all over the world since 1996 .
02 TERMS OF PAYMENT
30% deposit and 70% balance before shipment after machine testing approved by customer .
03 PACKING AND LOADING
Safe packing for container loading OR heavy duty iron frame fixing OR wood cases packages .
04 AFTER-SALE SERVICE
1) 24 hours technical support by email, call, video.
2) Warranty for one year after 12 months of shipment.
3) Installation and commissioning engineer will provide the tech long machine, and machine operation of the buyer's personnel on-site training, troubleshooting and machine maintenance. The factory offers free installation training for a week the company engineers, beyond a week, the salaries borne by the customer engineer the factory.
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